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GEM - Gen-El-Mec Associates, Inc.

Custom CNC Machining Services of Titanium Ultrasonic Horns

Gen-El-Mec Associates, Inc. is a full-service machine shop capable of meeting the unique and varied needs of our clients. We manufactured these custom titanium ultrasonic horns, which are specially tuned devices used to deliver energy in ultrasonic welding and high frequency knife cutting applications.

Selection of the horn material, in this case titanium, was fundamental to producing the correct longitudinal wave response. Initially formed using a vertical matching center and CNC lathes, we finish machined the components on our wire EDM equipment which allowed us to achieve the required ±.0005" tolerances. Custom work holding was developed to fixture the components for electronic beam welding and assembly, while deburring and glass bead blasting removed all traces of contamination without compromising surface quality. Ultrasonic testing and dimensional inspection ensured the devices reached proper amplitude and met specifications.

We completed this project in 5 weeks. If you would like more information about this project or our processes, please contact us today.

CNC Machining of Titanium Ultrasonic Horns

Product Description
Horns that are primarily used in ultrasonic welding applications, but can be used in food processing as a high frequency cutting knife
Capabilities Applied/Processes
  • CNC Machining
  • Electron Beam Welding
  • Ultrasonic Tuning - Design Modifications if Necessary
  • Deburring
  • Assembly
  • Glass Bead Blasting
Equipment Used to Manufacture These Titanium Ultrasonic Horns
  • CNC Vertical Machining Center
  • CNC Lathe
Overall Part Dimensions
Varies with this project
Tightest Tolerances
Material Used
Material Finish
Glass Bead Blasting Polish
In process testing/inspection performed
Frequency Testing
Dimensional Inspection
Visual Inspection
Industry for Use
Ultrasonic Welding/Cutting
Delivery/Turnaround Time
5 week delivery
Delivery Location
Danbury, CT
Standards Met
Customer Specifications, 2D CAD Drawing
Product Name
Ultrasonic Horns

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